Paper and board dust
Cutting, creasing and stacking release fine cellulose dust that accumulates in the respiratory tract over years of exposure.
Corrugation, printing and carton lines run at high cycle speed with constant manual handling. The dominant risks are musculoskeletal and respiratory — paper dust and ink solvent — and both respond well to early detection and job rotation.
44
Packaging plants covered
96%
Fitness ratio at renewal
0
Production hours lost to camps

Primary hazard
Repetitive motion & dust
Musculoskeletal and ergonomic screening
The hazards below drive every test in the packaging protocol. Nothing is included because it is standard — each one answers a specific exposure.
Cutting, creasing and stacking release fine cellulose dust that accumulates in the respiratory tract over years of exposure.
Flexo and rotogravure inks introduce volatile solvent exposure on the press deck and in ink kitchens.
Manual stacking and palletising cycles concentrate load on the lumbar spine and shoulders.
Registration and quality checks at speed place sustained demand on visual acuity and colour discrimination.
This is the panel an inspector will ask you to justify. Every row states the exposure it answers and the cycle it runs on.
| Test | Why it is in the panel | Frequency |
|---|---|---|
| Spirometry (PFT) | Paper dust and solvent vapour | Annual |
| Chest radiograph | Cumulative dust exposure | Every 2 years |
| Ergonomic evaluation | Manual handling load | Annual |
| Vision and colour vision | Print quality inspection | Annual |
| Audiometry | Converting line noise | Annual |
We prepare the registers and evidence in these formats as part of the programme — not as an add-on when an inspection is announced.
Factories Act 1948 — general health, safety and welfare provisions
State Factory Rules — periodic examination for dust-exposed workers
SEDEX / SMETA labour standards — health surveillance evidence for customer audits
Manual handling assessment recorded against each job role