Packaging sector

Occupational health for packaging and converting plants

Corrugation, printing and carton lines run at high cycle speed with constant manual handling. The dominant risks are musculoskeletal and respiratory — paper dust and ink solvent — and both respond well to early detection and job rotation.

44

Packaging plants covered

96%

Fitness ratio at renewal

0

Production hours lost to camps

Packaging industry illustration

Primary hazard

Repetitive motion & dust

Musculoskeletal and ergonomic screening

Exposure profile

What your people areactually exposed to

The hazards below drive every test in the packaging protocol. Nothing is included because it is standard — each one answers a specific exposure.

01

Paper and board dust

Cutting, creasing and stacking release fine cellulose dust that accumulates in the respiratory tract over years of exposure.

02

Printing ink solvents

Flexo and rotogravure inks introduce volatile solvent exposure on the press deck and in ink kitchens.

03

Repetitive motion and lifting

Manual stacking and palletising cycles concentrate load on the lumbar spine and shoulders.

04

Machine guarding and vision demands

Registration and quality checks at speed place sustained demand on visual acuity and colour discrimination.

Examination protocol

The test panel, andthe reason for each test

This is the panel an inspector will ask you to justify. Every row states the exposure it answers and the cycle it runs on.

TestWhy it is in the panelFrequency
Spirometry (PFT)Paper dust and solvent vapourAnnual
Chest radiographCumulative dust exposureEvery 2 years
Ergonomic evaluationManual handling loadAnnual
Vision and colour visionPrint quality inspectionAnnual
AudiometryConverting line noiseAnnual
Statutory basis

What the law expectsof this sector

We prepare the registers and evidence in these formats as part of the programme — not as an add-on when an inspection is announced.

Factories Act 1948 — general health, safety and welfare provisions

State Factory Rules — periodic examination for dust-exposed workers

SEDEX / SMETA labour standards — health surveillance evidence for customer audits

Manual handling assessment recorded against each job role

Corporate enquiry

Ready to simplify corporate employee healthcare?

Share your workforce profile and receive a written proposal within 48 hours — protocol design, plant-wise scope, camp schedule and commercials, reviewed by an occupational physician.

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